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Measuring Vape Cartridge Success with N.N. Analytics  

After exploring the reasons why vape cartridges fail in our previous blog post, it’s time to dive into the science of measuring vape cartridge success. Joining us again is Jake Rubenstein, the President and CEO of N.N. Analytics. In this blog, Jake shares his expertise on how Vape-Jet, N.N. Analytics, and other contributing factors ensure your cartridges perform at their best for a premium vaping experience. 

What Leads to a Vape Cartridge Success?  

Before we get into the finer scientific details of vape cartridge success, we should look at the factors that lead to a premium vaping experience. Here are the key elements that contribute to successful vape cartridges we’ve seen at N.N. Analytics:  

  • Ensure your vape cartridge performs the same when full, half-full, or near empty without leaks, clogs, or dry hits. 
  • Correct amount of delivered aerosol—correct standard Aerosol Collected Mass (ACM) between 25 to 60mg/puff in most vaping applications measured under a standard ISO regimen.   
  • Low-Pressure Drop (PD) values—a properly assembled cartridge with an oil that has a matched rheology will not have a high PD value when compared to a control sample.  
  • Lack of leaks through the 510 center-post—minimal device weight loss (DWL) is measured throughout the lifetime of a cartridge that was not captured or measured as Aerosol Collected Mass (ACM).
  • Lack of evaporation through the 510 center-post—minimal device weight loss (DWL) as measured throughout the lifetime of the cartridge that is not captured and measured as Aerosol Collected Mass (ACM). 
  • Lack of leaks into the center post by way of the failure modes identified above. 
  • Lack of leaks through the mouthpiece by way of the failure modes identified above.  
  • The proper delivery of cannabinoids measured in the Aerosol Collected Mass (ACM) without deterioration by way of elevated coil temperatures and a lack of airflow through the cartridge.   

What variables are critical for vape cartridge success?   

  • Choosing reliably vetted hardware with a proven track record and direct relationships with a trusted analytical lab.    
  • Confirming the compatibility between each type of cannabis oil and the hardware you intend to fill.   
  • Standardizing your formulation and enforcing process control throughout your extraction and filling operation to reduce variability in your oil output as measured by standard rheological assessments on a batch-by-batch basis.   
  • Confirming that the batch-to-batch variance does not fall outside of the approved rheological bracket defined for the cartridge-oil combination.   
  • A collaborative effort with open communication between the vape hardware manufacturer, vape filling machine manufacturer, vape testing facility, and you.   
  • The Vape-Jet product support team can tailor your filling temperatures and speeds to your formulation. N.N. Analytics can also develop and confirm with Vape-Jet the correct filling parameters that will support ideal cartridge performance without failure.  

How N.N. Analytics Can Resolve Your Vape Cartridge Failures

N.N. Analytics facilitates the standardization of oil-hardware combinations with characterization testing. Our approach to resolving your vape cartridge failure challenges comes in two phases.    

Phase One: Establishment of Approved Parameters    

Rheology Characterization and Performance Assessment of Solutions for Cartridge Filling—this is where we characterize the oil solutions to understand how they perform in each hardware SKU. In short, this process helps us understand whether known rheology will affect the performance and failure rate of the cartridge part number that is approved for sale.    

Failure Mode and Effects Analysis: Cartridge Performance Assessment (Leakage & Dry Hits)—we use this standard metric to evaluate a new part number in hardware that we haven’t assessed yet. We evaluate stability performance, including device weight loss, pressure drop, and aerosol collected mass. This testing is performed with standard solutions (oils) that are deployed by NN Analytics, meeting the criteria of low, medium, or high viscosity:  

  • Low Viscosity: Akin to rosin formulations or those with terpene additions of greater than 10%  
  • Medium viscosity: Akin to formulations that have a standard number of terpenes and are standard performers – This is our target range for most formulations  
  • High Viscosity: High potency oils with minimal terpene or diluent additions require optimum shear rates of cartridges tuned to high-viscosity oils.   

Phase Two: Continual Evaluation of Approved Ranges    

Stability Studies—used to evaluate the stability performance of a new batch of hardware by ACM/DWL and by delivered cannabinoid concentrations in the ACM.   

Oil Performance Assessment—used to evaluate a new batch of oil manufactured to a specific recipe by rheological assessment and terpene/cannabinoid measurements in the ACM according to the standard (approved) reference sample. 

Standard Measurements We Use at N.N. Analytics 

Device Weight Loss   

Device Weight Loss (DWL) measures the total change in filled mass of oil in a cartridge. This measurement is taken when the vape cartridge is filled and capped at T=0, then monitored throughout the lifetime of the cartridge during testing or stability studies before Aerosol Collected Mass (ACM) measurements are taken. 

Over time, oil may leak or evaporate due to leakage or evaporation from an improper cap seal or airhole feed size that allows atmosphere to enter the vape cartridge by way of the center post or air inlets at the bottom of the cartridge, leading to reduced ACM, evaporation of volatile terpenes, and possible oxidation of cannabinoids. 

DWL and reduced ACM are both causative variables of leakage that causes oil to emit from the 510 thread or air feed holes, which are indicative of a rheological mismatch of the oil viscosity with the hardware, namely:   

  • coil-wicking material porosity    
  • feed hole size    
  • airflow hole size    
  • Improper oil rheology  

Aerosol Performance   

Aerosol collected mass (ACM)—this variable determines the efficiency of the cartridge as a complete unit that will establish a parameter we call “ACM” for the amount of vapor emitted from the cartridge during normal expected vaping conditions.   

ACM can be influenced by many factors and is considered a correlative variable for cartridge performance rather than a causative variable, such as device weight loss (DWL) or pressure drop (PD).  

Aerosol Constituents   

There are many constituents in cannabis and hemp aerosol, which we can classify as indicative of proper or improper performance. These measurements are taken hand-in-hand with aerosol collected mass (ACM) to understand the correct selection of good oil and hardware combinations during expected vaping conditions (ISO and CORESTA methods) and identify failures during vaping that may lead to emissions of harmful or potentially harmful constituents (HPHCs), such as:   

  • Heavy Metals    
    • Tested using ICP-MS    
      • Chromium (stainless steel parts or coil)    
      • Nickel (coil)    
      • Cadmium (stainless steel parts or coil)    
      • Lead (coil solder)  
  • Aldehydes    
    • Tested using GC/MS    
  • Volatile Solvents    
    • Tested using GC/MS    
  • Microplastics and solvated plastics    
    • Tested using LC/MS    
  • Other foreign material (coil-wicking material including ceramic particles, rayon, or cotton fibers)     
    • Tested by Scanning Electron Microscopy Tandem Energy-Dispersive X-Ray Spectroscopy (SEM/EDX)  

Guaranteeing Vape Cartridge Sucess: Measuring Solution Rheology and Cartridge Performance  

How do vape cartridge producers guarantee their solution will not leak when choosing new cartridge hardware?    

The way to guarantee that leakage will not occur is to standardize the minimum “thickness” of the solution used in a particular hardware platform. N.N. Analytics accomplishes this with strict measurements of solution rheology to define the viscosity, shear rate, and elasticity of oils using an iso-accredited method for rheology measurements.    

Additionally, N.N. Analytics measures coil performance by deploying its patent-pending Iron Lung aerosol collection technology to assess aerosol performance by measuring pressure drop, capturing the aerosol, and measuring the total weight and constituents within the aerosol. Pressure drop measurements allow us to evaluate leakage preventing aerosol delivery. Aerosol weight measurements allow for the characterization of atomizer/coil performance.    

N.N. Analytics' patent-pending Iron Lung aerosol collection technology
N.N. Analytics’ patent-pending “Iron Lung” aerosol collection technology

How can vape cartridge producers guarantee their solution will feed well when choosing new cartridge hardware?    

The way to prevent dry hits is by standardizing the maximum thickness of the solution in a particular hardware platform.    

Unleash Your Vape’s True Potential with Vape-Jet & N.N. Analytics

As you can see, the science behind a successful vaping experience requires cultivating a unique balance between the formulation of the oil, the hardware used, and the filling process.   

At N.N. Analytics, we use a combination of measurements to ensure that your vape cartridges perform optimally and meet industry standards. Our expert team works closely with you, the vape hardware manufacturer and the vape filling machine manufacturer to resolve your vape cartridge failure challenges. Let N.N. Analytics help you achieve the premium vaping experience your customers deserve.  

N.N. Analytics Full Service E-Liquid Testing Laboratory | Click to Browse Our Services

Need some help taking your vape cartridge filling performance to the next level? Reach out to our crew and learn how Vape-Jet can provide next-level products for your customers.  

Some of our success stories:  

Don’t forget to sign up for our monthly Re:Fill newsletter to get early access to company updates, product releases, and other exciting announcements. Follow us on the essentials, too: Facebook, Instagram, LinkedIn, Twitter and YouTube. 

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Uncategorized

The Science Behind Vape Cartridge Failures with N.N. Analytics

We are excited to introduce Jake Rubenstein, the President & CEO of N.N. Analytics, as our first guest contributor to the Vape-Jet crew blog! Established in 2015, N.N. Analytics is a leading consulting and scientific support firm in the rapidly growing vaping industry. With an ISO 17025-accredited laboratory and a diverse team of professionals in regulatory compliance, manufacturing, software, and reverse engineering, N.N. Analytics helps their clients navigate the complex world of national and international regulation. With customers like Cilicon+, AVD, and Blinc you can trust that the team at N.N. is one of the best labs in the industry. 

As a full-service nicotine, e-liquid, and cannabis/hemp testing laboratory out of San Diego, California, N.N. Analytics provides numerous services, including vape cartridge leak and performance testing to help eliminate cartridge loss and improper formulations. They’ve even developed their own aerosol testing apparatuses to ensure the highest standards of results. 

At MJBizCon 2022, the Vape-Jet crew bonded with Jake over our shared love of the science behind great cannabis products. Together, we look forward to providing our customers with even more comprehensive support in assessing their oil and hardware for optimal performance, standardizing their formulations, minimizing end-user returns, and achieving better customer satisfaction and success. 

What Causes Vape Cartridge Failures? 

Most common vape cartridge failures are caused by improper hardware selection for that specific oil formulation, leading to poor performance within the hardware.   

How do you measure performance?  

We measure key variables of the oil and cartridge combination. Proper performance of an oil and cartridge combination starts with a regulated oil feed rate into the coil atomizer, allowing for atomization of oil into the vapor phase at a constant and predictable rate, without leaks or dry hits.  

Now, let’s look at the reasons vape cartridges fail in a bit more depth.

The Top 5 Reasons for Vape Cartridges Failures

First, Some Definitions  

Rheology—studies the deformation of the flow of material, and in this case, the liquid flowing through a vape cartridge reservoir into the vaporization chamber and out of the mouthpiece.  

Viscosity—a measure of a liquid’s thickness and ability to deform to a container/force when pressure or heat is applied.  

Shear-Rate—the stickiness of a liquid and how strong it clings to a container or surface.  

Elastic Modulus—a liquid’s ability to stretch when a force is applied, either by pressure or by heat.   

Tensile Modulus—a liquid’s ability to resist deformation when a force is applied, either by pressure or by heat.  

#1 Failure: Leaks 

Oil leakage into the air inlet chamber is due to a mismatch in:  

  • Cartridge Feed-Hole Diameter—the aperture of the feed hole is too large, allowing liquid to flood the cartridge-wicking material too quickly.  
  • Wicking Material Porosity—porosity is too high (not dense enough), leading to liquid seeping through the wicking material and leaking out of the bottom of the cartridge.  
  • Rheology of Liquid is Too Thin—the viscosity is too low, the elastic modulus is non-Newtonian, the shear rate is too low, or the tensile modulus is non-Newtonian or too high. 

#2 Failure: Clogs  

Lack of wicking material saturation is due to:  

  • Cartridge Feed Hole Diameter—aperture is too small for liquid rheology.  
  • Wicking Material Porosity—porosity is too high (too dense), leading to liquid not sufficiently saturating the wicking material, which presents as a dry hit.   
  • Rheology of liquid being too thick—viscosity is too high, elastic modulus or tensile modulus is non-Newtonian, shear rate is too high.  

#3 Failure: Hardware Issues  

Cartridge Feed Hole Diameter  
  • Feed holes too large or too many—flooding of the wicking material in the atomization chamber.  
  • Feed holes too small or too few—poor saturation of the wicking material in the atomization chamber, leading to dry hits, which can be harmful. 
Coil-Wicking Material Selection

Ceramic  

  • Ceramic particles can be emitted if the coils are not well washed/sintered before installation, leading to nano-particulates in the vapor stream.  
  • Porosity (see below)  

Rayon  

  • Density (see below)  

Cotton  

  • Same issues as rayon wicking.  
Coil-Wicking Material Porosity/Density   
  • Porosity is too high (not dense enough)—liquid flows too easily through and saturates the atomization chamber, leading to leaks through the 510-thread or clogs through the center post.   
  • Porosity is too low (too dense)—liquid does not flow easily or saturate the atomization chamber, leading to dry-hits or the emission of harmful constituents due to elevated vaping temperatures.
510-Thread Inlet Air Hole Feed Size  
  • Too large—leads to leakage related to improper rheology, making liquid too thin.  
  • Too small—alters the ability to generate sufficient amounts of vapor, leading to dry hits, which can be harmful.  
Center Post Diameter
  • Too small of a diameter leads to clogs from non-atomized liquid and a noticeable pressure drop.
Center Post Venturi-Effect Pressure Drop and Airflow  
  • Buildup of excess liquid that was not vaporized in the center post, leading to clogs.   
  • Rheology is too thin, leading to leaks.  
Cartridge Reservoir Size and Head-Pressure
  • Too large—can lead to too much head pressure, flooding the wicking material in the atomization chamber, and is a major cause of leaks.  
  • Too small—can lead to a lack of head pressure and dry hits due to a lack of liquid feed into the coil-wicking material in the atomization chamber.  

  

#4 Failure: Liquid-Based Issues 

  • Batch-by-batch variation of oils—when distilled in different batches, the rheology of cannabis/hemp oils can vary greatly from previous batches.   
  • Batch-by-batch variation of terpenoids and flavoring components—terpene products, especially in live resin formulations, can vary greatly.   
  • Measurements and mixing during liquid product assembly—a single variation in standard operating procedures can disrupt the balance between liquid rheology and hardware. 

#5 Failure: Filling and Capping Parameters and Execution 

  • Flooding of the Cartridge Coil—high fill temperature, unreasonably fast fill speed, or an improper fill angle leads to fast flooding without air gaps next to the coil-wicking material.  
  • Insufficient Fill Volumes—overfilling of cartridges forces solution into the coil-wicking material before negative pressure is initiated by standard vaping conditions.  
  • Clogging—poor saturation of the cartridge leads to capping failures from the application of caps without correct pressure leading to air gaps in the seal at the cap.
Vape-Jet 4.0 | The Most Advanced Fully-Automatic Vape Cartridge Filling Machine - Click to Learn More

Joining Forces: Vape-Jet x N.N. Analytics

Understanding the reasons vape cartridges fail is crucial to creating and producing a high-quality and reliable product. Whether it is due to hardware selection, leaks, clogs, hardware issues, or improper coil-wicking material selection, having the right knowledge and resources can help prevent common vape cartridge failures.  

But where do we go from here?  

Stay tuned for our next article where we discuss practical solutions to overcome these common vape cartridge failures and provide guidance for achieving enhanced product performance and a smoother vaping experience. If you’re looking to optimize your vape cartridge formulations, minimize returns, and achieve better results, you’re in the right spot. 

Browse N.N. Analytics’ Complete Services

Need some help taking your vape cartridge filling performance to the next level? Reach out to our crew and learn how Vape-Jet can provide next-level products for your customers.  

Some of our success stories:  

Don’t forget to sign up for our monthly Re:Fill newsletter to get early access to company updates, product releases, and other exciting announcements. Follow us on the essentials, too: Facebook, Instagram, LinkedIn, Twitter and YouTube. 

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Uncategorized Vape-Jet

Ask a Vape-Jet Filling Machine Operator

In this article:

‘What’s Going On’ at MJBizCon

It’s that time of year again, and the Vape-Jet team is happy to join the cannabis industry folks at MJBizCon in Las Vegas, Nevada, from November 16-18! This year, we’re bringing along brand representative, Vape-Jet operator, and owner of Natural Roots Extracts, Demetre (James) Janness to answer questions and provide insight into what it’s like working with a Vape-Jet fully-automatic filling machine and Jet Fueler semi-automatic cartridge-filling machine every day.   

If you’re at the expo, make sure to stop by booth #6851 and say “hi!” We’ll provide you with all the information you need about our products and some cat memes for the road!  

A look back at MJBizCon 2021 from our friends at AVD.

Ask a Vape-Jet Operator: Demetre Janness from Natural Roots Extracts 

With the news that our good friend Demetre would be joining us for MJBizCon, it was only fitting that we sat down and discussed his experience with Vape-Jet. Along with some insights he’s gained from the field, we also talked about our new partnership with his vape hardware company, TerpLogic, and how we work together to share benefits with our customers.  

Demetre’s Vape-Jet Experience 

“I’ve been using Vape-Jet filling machines for quite some time,” Demetre says. “I would say at least three and a half years now. I am absolutely pleased with the results.” During those years, Demetre has used several of our products, including the Vape-Jet 2.0, 3.0, 4.0, Jet Fueler 2.0, and Squish-o-Matic 1000.   

Why has Demetre partnered with Vape-Jet through the years? “We’ve been able to increase our volume of work with less people over a very short amount of time.” Vape-Jet cartridge-filling machines are perfect for guaranteeing his company will meet deadlines. Demetre says that their Vape-Jet ‘pretty much guarantees’ that the filling process will always be smooth. “In fact,” Demetre mentions, “[the filling process] is where we usually make up most of the time.”  

When you’re working with automated technology, it always helps to partner with a company that has your back long-term. Demetre explains that one of the great things about Vape-Jet is being able to get in touch with product support and technical assistance in a reasonable timeframe—“Next thing you know, they’re like ‘here, let me fix this for you,’ and, BAM, it’s done!” “Then, with the small exception where I’ve broken my own parts from carelessness,” Demetre continues, “I’ve ordered a new [part] and was able to get it very fast and at a fair, reasonable price.”   

Asked how Vape-Jet cartridge-filling machines compare with other filling systems he’s used, Demetre explains, “like many people in the industry, I started filling by hand. Compared to that you might as well be launching me into space and setting me on Mars because it’s out-of-this-world different.”   

Some of the negatives Demetre points out about hand-filling include stress, physical strain, and employee turnover. Not only does hand-filling have labor consequences, Demetre continues, but it also results in substantial product loss. “When you can reduce the amount of touchpoints to your packaging, you can make the job fun because it’s really great watching the machine do its job… I mean, you can’t compare. You really can’t.” 

Watch Demetre fill and cap simultaneously with the Vape-Jet 3.0 and Squish-o-Matic 1000 side by side.
Vape-Jet Insights 

We asked Demetre if he had any tips for new (and experienced) operators of our vape cartridge-filling machines: “the biggest tip I can give to an operator to [get] the most out of your systems is making sure that you take time to prep,” he says. “Take your time, do your prep work, heat your oil properly, and develop a great SOP for that whole system, so if you have other people working when you’re not around, they’re not going to break the machine.”  

When asked how difficult it was to operate a Vape-Jet fully-automatic cartridge-filling machine as a rookie, Demetre says: “By the end of the [first] day, I was able to jump in comfortably, knowing that the next day, when I’m completely on my own, I don’t have to rely on calling anybody or anything like that.” In fact, Demetre quickly trained most of his staff to operate the machine after just learning it himself. Asked what he considered the hardest part of operating a Vape-Jet, he says, “honestly, whatever I’ve run into thus far has been nothing compared to what we were doing before.”  

With a valuable perspective (having operated several Vape-Jet iterations over the years), Demetre states that the Vape-Jet 4.0 is much quieter than previous generations. Noting the superior speed, build quality, ease-of-use, and built-in touchscreen as key benefits of Vape-Jet automation, Demetre says the upgraded 4.0 software is “outstanding” in its ability to locate and fill vape cartridges and pods quickly. “I was able to test TerpLogic Ally pods with the original 3.0, and it worked great, but the 4.0 is just faster. I think we’re hitting around 4 minutes per tray of 50 pods with a dual fill, full gram with .5g on each side. So, 50g in 4 minutes with caps and everything. And we are able to utilize the Squish-o-Matic in that process, so it’s great.”   

Vape-Jet 4.0 | The Most Advanced Fully-Automatic Vape Cartridge Filling Machine - Click to Learn More

When considering whether to invest in a Vape-Jet cartridge-filling machine, Demetre advises companies to consider how it impacts labor. “You’re allowing your employees to have a job that avoids work-related injuries from repetitive motion and things like that. I think that relates heavily to turnover with staff. It also translates big when it comes to losses. If you’re constantly training someone, then you’re losing money. You need someone there to make sure this machine runs, and that’s it. And it’s going to keep running until your power runs out. And that’s on you.”   

By streamlining their production with Vape-Jet hardware—from the Vape-Jet 4.0 to the Squish-o-Matic 1000—Demetre shows how quickly investing in a Vape-Jet automatic cartridge filler can pay off. Whether it’s labor, product loss, quality control, or scaling considerations, Vape-Jet has the solutions to help you increase revenue and innovate for the future.  

If you want to hear more from folks operating Vape-Jet products in the field, check out our other customer features (Terrapin Care Station, C3 Industries, and True North Collective) and stay tuned for upcoming customer features on our blog page. 

Our New Hardware Partner: TerpLogic Solutions

Since the launch of our new partner program, we’ve teamed up with a solid group of like-minded companies to bring our customers the most streamlined vape cartridge-filling workflow possible. With the addition of Demetre’s company TerpLogic Solutions, our mission to provide high-quality, comprehensive, and scalable filling processes to the cannabis industry continues.

Who is TerpLogic?  

TerpLogic manufactures The “Ally” All-In-One Rechargeable Vape, one of the most efficient vapes available that ensures proper voltage output for maximum performance, all in a sleek, discrete design with no cotton wicking required.   

Due to his experience with our company, Demetre wanted to ensure The Ally would work seamlessly with our Vape-Jet fully-automatic cartridge-filling machine. “[The Vape-Jet] is able to identify [the Ally’s] center post and two filling holes that exist within our design very quickly. In fact, we’re able to push the limits if we really want to, but, personally, I’m a firm believer in efficiency, and I try to find numbers where everyone can keep up.”   

Demetre also points out that the Vape-Jet saved profile configuration feature allows TerpLogic to quickly switch from 510 cartridges to Ally pods, allowing them to run two cartridge platforms without downtime or wasted product.  

Vape-Jet 4.0 filling the TerpLogic Ally all-in-one pod.

“One of the things that’s great about the TerpLogic Ally pod is it’s an all-in-one with a rechargeable low-capacity battery,” Demetre says. This reduces the amount of lithium needed to operate the device, allowing TerpLogic to reduce their carbon footprint. “We’re able to reduce [emissions] due to The Ally’s lower shipping weight.”  

The Ally also uses a non-cotton-based atomizer with a quartz heating element and ceramic insulator system that protects the oil from rapid changes, so the end-user gets excellent flavor all the way through. “We’ve had great success with our full-gram pods, various thicker oils, and rosins,” Demetre notes.  

How can interested parties test TerpLogic hardware? The best way is to get samples through their website. “Pick up one of our sample kits for a very nominal fee, and, if that’s a great price for you already, you’ll be excited to know that our wholesale pricing jumps down drastically from that price point,” Demetre says. “We are working with Vape-Jet to help provide potential customers with samples so you can test our product partnership.” With other exciting announcements on the horizon, be sure to follow TerpLogic’s Instagram and website for updates.  

Provide Optimal Cartridge-Filling Solutions for Your Customers with Vape-Jet x TerpLogic 

With Demetre’s deep knowledge of Vape-Jet vape cartridge automation, our partnership with TerpLogic is a great route for companies looking for a streamlined workflow that decreases overhead, increases throughput, and provides premium user experiences with high-quality oil vaporizing hardware.  

Have your own questions for Demetre? Find him at the Vape-Jet booth (#6851) at MJBizCon November 16-18 in Las Vegas, Nevada!

If you are interested in providing the highest-quality product for your customers, reach out to our crew to learn how Vape-Jet can provide next-level products for your customers. While you’re at it, don’t forget to sign up for our monthly Re:Fill newsletter to get early access to company updates, product releases, and other exciting announcements. Follow us on the essentials, too: Facebook, Instagram, and LinkedIn.     

Categories
Uncategorized Vape Hardware

Vape-Jet Hardware Partner: AVD

Cutting Edge Filling Technology Meets Hardware Innovation with Vape-Jet’s Latest Collaboration

Early on, our team at Vape-Jet recognized that developing superior products for our customers meant working with like-minded companies who prioritize cannabis expertise. That’s why we structured our Vape-Jet Partner Program to provide customers with seamless hardware solutions that maximize the efficiency of their fully-automatic Vape-Jet or semi-automatic Jet Fueler workflow. Teaming up with Advanced Vapor Devices (AVD) was an obvious choice. This partnership creates a streamlined vape and cartridge filling system that makes it easier than ever to produce at scale. AVD cartridges are among Vape-Jet’s most frequently filled vape cartridges. We also share core company values like equipment accessibility, advanced customer support, and hardware reliability.

“AVD’s commitment to consistency, innovation, and quality control is the reason all Vape-Jet systems get pre-shipped with AVD profiles. Their hardware is what we use for final validation because we can count on it to be reliable.”  

Ryan Hoitt, Vape-Jet CEO

AVD: Industry-Leading Technology that Delivers Flavor and Reliability   

Innovation backed by expertise. After cultivating decades of cannabis knowledge, AVD understands the relationship between cannabis extraction, formulation, absorption, and heating. This allows them to develop a superior vaporization delivery experience trusted by hundreds of cannabis oil brands across North America.  

As a leading vaporizer technology company, AVD provides:  

No-Burn Technology™ — designed exclusively for the cannabis extract industry for true-to-strain flavor, terpene and cannabinoid preservation

Reliable Technology — with an almost zero failure rate. 

Cannabis Expertise — 20+ years of cannabis industry experience and extensive QA protocols for premium user experiences.

Rapid Stock Replenishment – stock orders fulfilled in 1-3 days and custom orders in 4-6 weeks.

Post-Sales Support — the industry’s longest 180-day end-user warranty backed by knowledgeable North American-based support.

Quit burning your oil with carts that run too hot.  

Overheating cannabis obliterates the terpenes and the very essence of the plant that makes each strain unique and flavorful.  

AVD recognized that live resins, sauces, and full-spectrum extracts need consistent low heat to prevent burning and preserve terpenes. That’s why AVD cartridges and batteries are crafted with No-Burn Technology™.

Every AVD cart and battery is specifically engineered to provide consistent heat to deliver incredible flavor and keep terpenes and cannabinoids intact. Delivering this type of quality for their customers has secured AVD’s reputation as one of the most trusted vape cartridge providers in the market.  In addition to their products’ incredible reliability, AVD’s total control over their raw material supply chain ensures that inventory shortages and long lead times are a thing of the past. That’s a huge win during an era of global supply chain disruptions.

Driven by Innovation

No-Burn Technology™ 

After thousands of hours of R&D, testing, and quality control, AVD’s patented No-Burn Technology™ is at the heart of every AVD cartridge. This industry-leading science creates a safe and superior sensory experience with every hit. With SmartPulse™ Power Control, even long smoking sessions are heated smoothly from the first hit to the last. 

AVD Eazy-Press Solutions 

Eazy-Press hardware represents one of the proprietary technologies that make AVD so special. With this 50-at-a-time, snap-on filling and capping system, Eazy-Press cartridges are designed for rapid high-end, automated vape cartridge production at scale. Because our Vape-Jet works extensively with the Eazy-Press line, no capper is required, meaning lower costs for end-users. In short, when you pair AVD Eazy-Press cartridges with Vape-Jet automation, you have one of the most optimized vape cartridge productions on the planet.  

AVD Eazy-Press Cartridges 
  • AVD Glass Eazy-Press — The industry’s first glass cartridge designed for rapid filling and capping.  
  • AVD Polyresin Eazy-Press — Powerful, durable, and true-to-strain flavor.  
  • AVD All-Ceramic Eazy-Press — Using Zirconia medical-grade ceramic, AVD’s all-ceramic cartridge is designed for premium oils and chemically inert for exceptionally clean flavors.   
  • GoodCarts by AVD – Built for less complex oils like distillates, botanical terpene blends, Delta-8, and other novelty cannabinoids. GoodCarts Glass and Polyresin Eazy-Press Cartridges come pre-racked in two trays of 50 units each and are put through the same rigorous quality control practices that you would expect from AVD. 
    • GoodCarts Glass Eazy-Press Cartridge
    • GoodCarts Polyresin Eazy-Press Cartridge

Once capped, all AVD and GoodCart vape cartridges are non-refillable and tamper-resistant, which is critical for selling to highly regulated markets. 

Mouthpieces 

Choose from 20 distinctive mouthpieces to create a unique vaping experience and set the tone for your brand. AVD mouthpieces are compatible with all AVD cartridges.

Disposables  

AVD all-in-one cartridges offer discretion and convenience to users, but they also let you take control over the way your oils are heated for the best vaping experience possible.

Batteries  

Your consumers will enjoy a superior vaping experience by pairing AVD’s cartridges with their universal 510-thread batteries.

  • AVD Stik Battery with SmartPulse™ technology, high / low voltage switch that allows users to prioritize big clouds or flavor, and universal 510 thread.
  • AVD Seed Battery with SmartPulse™, high / low voltage switch that allows users to prioritize big clouds or flavor, and haptic vibration feedback for intuitive use.
  • AVD Alpha Pen with SmartPulse™,high / low voltage switch that allows users to prioritize big clouds or flavor, and a discrete removable cap.
  • AVD Stik Button Battery with SmartPulse™, push–button activation, and three voltage settings for flavor, well-rounded, and cloud experiences.
Make it Your Own with AVD Design House  
  • AVD Design House offers superior customization options to match your unique brand personality.  
  • Classic Customizations — finishes, colors, and textures that make your product(s) pop.  
  • Premium Customizations — exclusive form factors that differentiate your brand to stand out on the dispensary shelf.   

Vape-Jet x AVD 

As two tech-driven companies at the leading edge of the cannabis vaporizer industry, our partnership with AVD has many benefits for our customers:  

  • Seamless Cartridge Production — unlock end-to-end efficiency with Vape-Jet filling and capping automation and AVD’s reliable, designed-to-scale hardware.
  • Proprietary Technology — backed by decades of cannabis, chemistry, and engineering knowledge, Vape-Jet and AVD both navigate the cannabis space with innovation and quality at the forefront.
  • Expert Support — both the Vape-Jet and AVD teams are available for expert product support and guidance with superior customer service.
  • Tested in the Field — Vape-Jet partners are thoroughly vetted for hardware compliance and integration with our products. Just ask our customers.
  • Precision Calibrated — protect your oil with two companies that don’t take shortcuts. Rigorous R&D and quality testing goes into every product delivered by both AVD and Vape-Jet to ensure the best possible end product.
  • Dependable Supply — Vape-Jet and AVD emphasize strict inventory management and in-house development, allowing total control of stock inventory. Exceptional lead times and reduced product delays decreases your stock outage risks and maintains your products consistently on the shelf.

Customer Success  

True North Collective MI  

Maybe you’ve read our customer feature with the good folks in Michigan at True North Collective. For those who haven’t, True North’s dedication to safety, compliance, and consistency makes their cannabis flower, edibles, and concentrates some of the highest quality products out there.   

The team at True North Collective are devoted users of Vape-Jet’s vape cartridge-filling machines – not only for their reliability and speed, but for their ability to scale. This allows them to meet demand at a moment’s notice.

With their move to Vape-Jet cartridge-filling automation, True North also switched to AVD EazyPress cartridges for a seamless production workflow.

Distillation Director Joey Stutz reports, “We did R&D on a bunch of different disposables, pods, and other carts that aren’t EazyPress. Ultimately the best flavor came from the EazyPress AVD [cartridges].”

So, if you were still on the fence about combining Vape-Jet and AVD hardware, True North’s success might help ease your mind. After all, True North Collective couldn’t be happier with the quality oil they can offer their customers, which allows them to scale in a highly competitive market.  

Punch Edibles  

At Punch Edibles, the partnership potential of Vape-Jet x AVD quality is no secret either. To get the inside scoop, we spoke with Lab Director Brennan Beasley, who uses AVD Eazy-Press Cartridges, combined with AVD’s Eazy-Press jig, a Vape-Jet fully-automatic for filling, and the Squish-o-Matic 1000 for capping. 

“Vape-Jet makes filling our AVD cartridges seamless,” Brennan says. “The technology of the two together provides an elevated filling experience with little to zero downtime.”  

As Brennan explains, “[Combining AVD and Vape-Jet products] allow us to fill with precision and provide our customers with an end product that expresses all the qualities we are trying to preserve. I recommend Vape-Jet and AVD hardware for anyone serious about keeping the quality of their product intact, volume filling, and having the best support in the market.” 

Perfect Your Production Process

If you are interested in taking your production to the next level, while providing a premium productf or your customers, reach out to our crew to find out how AVD and Vape-Jet together provide a seamless solution for your production needs. 

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