There’s one place this month, you’ll find versatility, innovation, efficiency, unmatched support, and most importantly, extract quality…In Vape-Jet’s booth at the upcoming Cannabis Means Business (CMB).  

On June 4-5, our full fleet of equipment will roll into New York City and set up shop in booth #220. The Vape-Jet team is locked in and ready to demo each machine’s unique capabilities, showcasing the power of automation. 

From carts and pods to all-in-one devices and jars, Vape-Jet is the leading choice for making operations work smarter and faster without compromising quality, with efficiency you’ve simply got to see to believe.  

Planning to attend or still deciding? Keep reading to see why Vape-Jet is a must-visit at CMB and preview what sets our tech apart in the world of cannabis filling systems, before seeing it for yourself. 

Why CMB NYC?

This year, CMB (formerly known as the CWCBExpo) is being held at New York City’s Javits Center and hosting some of the industry’s leading innovators. With a conference agenda that’s driving the industry forward, the two-day event will host cannabis’ top minds in technology, manufacturing, compliance, and operations, and feature in-depth panels on: 

• Automation
• Scale-up strategies
• Extract quality
• Regulatory trends
• And more

It also features an expo floor packed with the latest innovations, which is why it’s a must-attend event for Vape-Jet and industry operators. 

Meet the Machines Where Innovation Meets Efficiency

With so many brands to preview, and teams to meet, planning your conference attendance is crucial to seeking out the products that can benefit your operation most. For extractors and vape production, the Vape-Jet fleet of equipment should be of top priority to maintain a competitive edge in established and emerging markets. 

For a preview, here are some of our most popular products helping companies scale across the US and North America that we’ll be demoing on the CMB expo floor: 

Vape-Jet 4.0

Our premier fully automatic vape cart and device filler will be on display and hard at work showing off its precision automation on the floor. The Vape-Jet 4.0 is built for ultimate versatility, with machine vision alignment that helps you skip the loading jig and scale multiple SKUS while saving on labor costs, cutting waste, and preserving extract quality. 

Jet Fueler

The Jet Fueler is Vape-Jet’s semi-automatic vape cartridge and device filling machine, which empowers operations to increase output without sacrificing quality. An ideal choice for growing teams, the Jet Fueler offers user-friendly, intuitive controls, making the equipment fast, flexible, and easy to use for filling more carts and devices per shift with consistent results. 

Fuel Injector

As infused pre-rolls continue to rise in popularity and sales, operators are seeking a reliable, versatile pre-roll solution to boost their efficiency and quality. The Fuel Injector does just that, offering precision injection with machine vision alignment, and filling extracts from distillate to the thickest oils, with ease, for premium infused pre-rolls without the increased labor costs. 

Flight Deck

Another product that will be on full display at the CMB conference is the storage cabinet of the future. The Flight Deck is specifically designed to offer extractors, power, safety, and organization, all in one compact base cabinet for space optimization and operational efficiency, built specifically to keep your Vape-Jet 4.0 running at full efficiency.

Live Demos and Industry Collaboration

As always, actions speak louder than words, which is one reason why so many operators prioritize hitting the expo floor to preview equipment that can help their operations scale. At Vape-Jet, we know the proof is in the production, which is why we’re teaming up with hardware partners, like O2VAPE, to showcase real-world compatibility. 

While at the CMB show, take the time to stop by the Vape-Jet booth for live demonstrations featuring popular hardware. Plus, explore our consultation opportunities to help you align your production needs with the right solution, no matter the type of hardware you use. 

Thought Leadership Live: The Lobster Pot Podcast

Finally, we’re not just showing off our tech at this year’s event. We’re pleased to share the big ideas and minds behind it all. Catch our CEO, Tim Marsh, and our Senior Account Executive, Sawyer Sheppard, live at The Lobster Pot Podcast on the CMB NYC show floor, where he’ll discuss cannabis automation, extract quality, and what’s next for innovative production. 

Take part in this live collaboration to get insights straight from the source, or stay tuned to tune in on your own time when the live recording gets published for post-event viewing. 

Don’t Miss: Our Exclusive On-Site Giveaway

Of course, one of the top highlights of visiting the Vape-Jet booth at the CMB event is meeting our dedicated crew, Sawyer Sheppard, Nathan Kinney, and Erick Mariano. Stop by to see the equipment in action, say hi to our team, and even better, be entered in our exclusive on-site giveaway.  

Simply scan the QR code at our Booth (#220 – mark those expo maps!) and you’ll be entered to win a $1,000 credit towards any Vape-Jet product, plus a private strategy session with our efficiency and extract specialists. Beyond our giveaway, purchases made at the show will also unlock bonus perks, such as priority lead time and accessory credits.

Let’s Connect at CMB NYC

No matter if you’re filling all-in-one devices, 510 carts, pods, or exploring new device formats, Vape-Jet offers the flexibility, performance, efficiency, and service your operation not only deserves but demands to scale. So, take the time today to power your business for the future – schedule a time to meet with our team at the expo, now. 

Simply send us a message to confirm a time, or copy and paste the following details into your calendar as a reminder to stop by to see the future of vape filling innovation. 

Booth #220

Javits Convention Center: June 4–5, 2025

Cannabis Means Business – NYC

We’ll see you on the show floor! Not heading to the expo? Let’s still connect. If you’re ready to eliminate bottlenecks, protect your bottom line, and fill smarter, not harder, then Vape-Jet has the solution for you.

👉 Explore our lineup of automated filling machines

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Request a product consultation or get in touch with our team now! 

Across the US, the cannabis industry is not only emerging from state to state but evolving, especially regarding one of its most popular product categories: vaporizers. Whether all-in-one devices or 510 carts, these two products, once revered for their convenience, are now increasingly under scrutiny for their environmental impact. 

Of course, as the industry evolves, so does its consumer. Today’s cannabis buyer isn’t just looking for quality, potency, and flavor; they’re also seeking accountability and sustainability. Even more, some state regulators are stepping up to require brands to reduce their carbon footprint. 

Together, these two trends demand reevaluation in processes and manufacturers of vaporizer brands. So, how can manufacturers reevaluate materials, supply chains, and energy use to satisfy customers and compliance? This guide will dive deep into the push towards an even greener industry. 

Keep reading to learn more about vape sustainability, how to embrace automation to support sustainable practices, and the best equipment to seek out for green cannabis operations.  

The Problem With Traditional Vape Manufacturing

Over the years, red flags have been raised about the concerns of traditional vape manufacturing. 

Those concerns being: 

• Single-use materials 
• Non-recyclable packaging
• Waste from inconsistent filling methods 
• High energy usage from inefficient workflows

In such a “green” and nature-forward industry, these problems create demand for sustainable vape cartridges and eco-friendly vape manufacturing for consumers, onlookers, and state leaders alike. A fact that’s leaving many operators simply seeking to succeed, or scale, to face another challenge: reducing their vape waste as they do. 

Sustainability Starts With Design and Materials

Most facilities begin their sustainability initiatives by rethinking how their products are designed and what they’re made of. For vaporizer brands, that means exploring safer materials for the planet, which just so happen to be safer for the people who consume them, too. With a push for sustainability across all industries, many companies are already transitioning to recyclable or biodegradable cartridge components that help reduce overall landfill waste. 

Outside of the product, vape manufacturers are also switching to recyclable packaging. Common ways to reduce waste from packaging, or increase its sustainability, include: 

• Minimalist packaging that eliminates unnecessary plastic 
• Post-consumer recycled paper
• Compostable alternatives. 

Beyond the obvious environmental perks, these changes also align with growing regulatory and consumer demand for transparency and safety. Another trend hitting the world of eco-friendly vape manufacturing is using BPA-free, lead-free, and non-toxic materials. This is quickly becoming the new industry baseline, helping ensure that what consumers inhale is as clean as what surrounds it. 

For manufacturers, it’s a win-win. When prioritizing sustainability at the material level, brands can lower the industry’s overall carbon footprint while increasing the integrity of their products. 

Automation As A Sustainability Driver

Automation is another prominent sustainability driver outside sustainable vape cartridges and recyclable vape packaging. By integrating advanced automated equipment, like Vape-Jet, operators gain the advantage of reducing human error. With more precise filling, operations can reduce product waste and overfilling, further protecting the precious material they produce. 

Automation is also to thank for optimizing production lines, streamlining CO2 and energy consumption. With machines calibrated for efficiency, facilities can run leaner, using fewer resources, producing less waste, and improving yield per batch. Automated systems also help standardize processes, improving consistency and quality while minimizing rework and resource-intensive corrections.

But for many brands, green cannabis operations don’t end there. Beyond internal operations, companies are increasingly considering the lifecycle of their products, too. Next, we’ll cover some best practices for implementing reduce, reuse, and reclaim programs. 

Lifecycle Thinking: Reduce, Reuse, Reclaim

To prioritize vape sustainability, brands should consider their environmentally friendly practices past the point of sale. Forward-looking vape manufacturers are adopting a “lifecycle thinking” approach, considering how each component can be reused, reclaimed, or responsibly reduced or retired.

With a focus on longevity and circular use, operators can significantly reduce their environmental impact while building trust with conscious consumers. 

Here are just a few examples to inspire reducing vape waste for your brand: 

• Takeback programs: Takeback programs for cartridges and all-in-one devices are gaining more traction across the US. These programs allow consumers to return used cartridges or all-in-one devices to retailers for safe disposal or recycling. These initiatives help keep heavy metals and lithium batteries out of landfills, protecting the environment.
• Modular systems: To help reduce replacement waste, modular systems, like the well-known Stiiizy, are also gaining popularity. With these systems, users can swap out the oil cartridge or pod instead of discarding the entire unit, reducing the number of lithium batteries being thrown out. 
• Clean and reuse: When done safely and efficiently, consumers can extend product life and cut down on unnecessary waste by cleaning and reusing specific components.

How Vape-Jet Leads In Sustainable Vape Tech

When it comes to innovation and cutting-edge systems for vape sustainability, Vape-Jet is setting the standard. Designed to meet the needs of modern extractors and manufacturers, the Vape-Jet equipment collection not only optimizes efficiency but also supports long-term sustainability goals. Every feature is built with purpose and the planet in mind, from minimizing waste to maximizing equipment longevity.

Here’s a look at a few key features that help Vape-Jet stand out for green cannabis operations: 

• Closed-loop filling systems: Operations can prevent product loss by recapturing excess oil, preserving valuable material while reducing cleanup waste.
• Built-in compliance and waste reduction: Features like precision temperature control and programmable fill volumes ensure every cartridge is filled consistently and responsibly.
• Made-in-USA: Made in the USA, Vape-Jet machinery is built to last, reducing the need for frequent replacements and lowering the carbon footprint associated with overseas shipping and manufacturing. 

For operators seeking both performance and sustainability, Vape-Jet offers a future-forward solution that delivers on both fronts.

Environmental + Economic ROI: Doing Well By Doing Good

Sustainability in vape cartridge manufacturing is good for the planet and good for business. Reducing material waste through automation, recyclable designs, and smarter packaging leads to measurable cost savings over time. Fewer discarded products, more efficient use of raw materials, and streamlined operations mean lower overhead and higher margins.

Beyond internal savings, embracing sustainability boosts external brand value. Consumers, especially Gen Z and Millennials, are increasingly loyal to companies prioritizing environmental responsibility. Showcasing eco-conscious practices can differentiate a brand in a crowded market, attracting like-minded customers and long-term advocates.

Sustainable operations also help position manufacturers for the future. As regulations tighten and ESG (Environmental, Social, and Governance) reporting becomes more widespread, having green practices already in place provides a competitive edge. In this way, “doing good” becomes a strategic advantage that pays off in both reputational equity and bottom-line results.

Final Takeaway: Sustainability Is A Competitive Edge

In the end, sustainability isn’t just for regulators or consumers (but keep in mind, consumers are willing to pay more for sustainably produced products). Smart and sustainable technology, like Vape-Jet, bridges the gap between quality and sustainability and boosts efficiency. Altogether, innovating your operations helps protect the environment while giving your brand the competitive edge of improved brand reputation and increased customer loyalty. 

Build a Greener Vape Line With Vape-Jet

Put simply, your brand’s vape sustainability begins with Vape-Jet. If you’re ready to revolutionize your operations while reducing your brand’s carbon footprint, explore our fleet of equipment designed to drive efficiency and sustainability. 

Have questions? 

Check out our FAQs or get in touch with our team now! 

When working with precious plant extracts, every drop lost is a dollar amount lost. In a market with tight profit margins, ensuring maximum material protection is a must for disposable vape assembly. While most operations learn this the hard way, over time, if you’re just getting your facility up and running, preventing disposable vape cartridge leaking production is crucial. 

So, whether you’re an existing facility looking to improve your operations or a new facility building SOPs, this guide is for you. Here, we’ll explore disposable vape-filling techniques that offer operators proactive leak prevention throughout the vape-filling process, ensuring an efficient and smooth operation that can even increase customer loyalty. 

Common Causes of Disposable Vape Cart Leaks

Leaking is one of disposable vape assembly’s most frustrating and costly challenges. Although common, these issues can result in operators wasting products and damaging inventory. Not to mention, vape quality control issues can also negatively impact brand reputation and customer satisfaction. 

Leaking is a frustrating and costly challenge. 

Here’s what typically causes it:

• Improper Sealing: Inconsistent capping torque, misaligned press-fits, or hardware flaws can compromise the entire device.
• Incorrect Oil Viscosity: Too thin or too thick oil affects seals, leading to leaks.
• Inadequate Materials: Cheap plastics or poorly coated heating elements often can’t withstand heat and pressure.

Knowing the root causes of leaks is the first step towards improving your operation. So, before getting into solutions, let’s explore the three most common causes behind disposable vape cartridge leaking production to better understand them. 

Improper Sealing

Luckily, one of the top causes of disposable vape leaks during production is one of the most preventable. A poor seal often occurs from inconsistent capping torque, misaligned press-fits, or poorly designed hardware. No matter the cause, a bad seal compromises the entire device, affecting the operation’s bottom line.

Without proper sealing, extracts can leak during storage, transit, or use, especially with changing temperatures. Even using advanced equipment can still mean improper seals. During high-speed production, minor inconsistencies in capping can lead to thousands of compromised units. While on the flip side, manual operations raise the risk of human errors. 

Finding equipment that minimizes risk with automated precision and vision-assisted alignment, ensuring every seal is clean and consistent, is a strategy that works. 

Incorrect Oil Viscosity

Another factor in disposable vapes leaking is viscosity. When the viscosity is too thin, it has a better chance of seeping through the seals or saturating the heating element prematurely. On the other hand, when it’s too thick, it can create inconsistencies in pressure while filling or cause air pockets that lead to seepage once the device is sealed. 

Operators shouldn’t underestimate how temperature affects oil behavior. Facilities frequently produce inconsistent results from batch to batch without precise control over fill temperature and volume. Matching your fill method and environment to the extract’s properties is essential for a clean, consistent end product.

Inadequate Materials

By now, you likely know that not all hardware is created equal. In fact, using substandard or incompatible materials is a fast track to leaky disposables. From low-grade plastics to improperly coated heating elements, every component must be designed to handle heat, oil, and pressure. 

Even though cutting corners with cheaper materials may lessen your upfront costs, it’ll lead to inevitable long-term loss—not only from product failures and returns but also from customer complaints and loss. Another thing to consider is that even the best filling machines can’t save poorly engineered cartridges. The most successful operators invest in both. 

Practical Solutions to Prevent Leaks

However, preventing leaks during the disposable vape assembly process isn’t just about addressing the most common causes. It’s about controlling the variables that often lead to issues. The good news? Leaks can be significantly reduced or eliminated with the right combination of technology, training, and materials. 

To help, here are practice solutions every operator should implement to build a more efficient and leak-free production line:

• Automate filling: Simply put, filling vapes manually increases the risk of inconsistent volumes and overfills. When using advanced automatic filling equipment (like Vape-Jet), operations can better ensure precision down to the microlitre, eliminating human error and reducing waste. 
• Use temperature controls: Again, the temperature at which you fill your vapes will be crucial to the level of leaks you experience. Keeping the extracts at an optimal temperature for flow and consistency ensures a proper fill without excessive pressure or voids that can lead to leaks occurring after production.
• Standardize capping: The capping of your extract cartridge or disposable device, should be as standardized as possible to avoid leaking from the mouthpiece. It is recommended that torque-controlled capping or press-fit automation be used to create consistent, reliable seals on every device.
• Vet your hardware: Your product can only be as good as the hardware it starts in. So, take your time to select and vet trusted hardware partners, and use vendors whose components meet tight tolerances and have been tested for leak resistance.
• Training: Even with the best equipment, improper setup or handling can lead to leaks. Ongoing training ensures your operators know how to run equipment efficiently and spot potential issues before they become costly problems.

With these foundational principles, you can help create a more scalable, stable, and profitable production line where leaks are the rare exception, not the rule.

Want to Eliminate Leaks at the Source?

Contact Vape-Jet to learn more about how our automated solutions can improve your production.

Vape Quality Control Practices

Another crucial aspect of your vape operation’s success is vape product consistency. Consumers cite disposable vape leaking as one of the top reasons for seeking a new brand. Maintaining consistent quality over time and from batch to batch is crucial to encouraging customer loyalty and retention. 

The number one way to achieve this is to implement quality control practices into your production. Implementing quality control checkpoints into your process ensures you catch any potential leaks early—before products reach packaging or distribution. These types of practices include: 

• Pre-fill hardware inspections
• In-line weight checks
• Post-fill leak testing
• Visual inspections
• Automated sensors
• Batch sampling

Plus, other initiatives customized to your processes will help identify issues early, preventing flawed units from reaching customers. It’s also wise to document your QC data for analysis regularly. This allows your team to identify trends, pinpoint recurring issues, and make real-time adjustments. 

The time it takes to implement quality control processes will be worth it in the end. When customers know they can count on your product to perform the same way every time—without leaks, clogs, or inconsistencies—they’re more likely to return, recommend, and stick with your brand.

Advanced Equipment for Disposable Leak Prevention

Again, not all equipment is equal if you’d rather scale with vape machines for the utmost efficiency. That’s why it’s important to understand the nuances of advanced or automated equipment for filling vape products to understand how they help prevent leaks. 

Automated Filling Systems

Automated filling machines, like Vape-Jet are designed for precision, consistency, and speed—all critical not only for efficiency but also for minimizing leak risk. These systems use software-controlled parameters to regulate fill volumes, nozzle positioning, and temperature settings, significantly reducing human error. 

Automation ensures that each cartridge is filled to exact specifications, which helps prevent overfills, pressure imbalances, and misalignment issues that often lead to leaks in manual workflows.

Nitrogen-Assist Technology

Of course, not all automated machines come with nitrogen-assisted technology (like Vape-Jet!). Nitrogen-assist technology is a key innovation for leak prevention, especially in high-viscosity oil filling. By using a controlled burst of nitrogen to clear the nozzle and maintain consistent flow, this technology reduces turbulence and eliminates post-fill drips that can compromise the seal. 

It also protects sensitive oils from oxygen exposure, preserving product integrity while improving fill accuracy. This results in cleaner fills, longer shelf life, and fewer leak-related complaints.

Actionable Steps to Take

Now that you have all the information you need on disposable vape cartridge leaking production problems and solutions, what are the final actionable steps you can take now? To finish our guide, here are the final recommendations to tighten up your process, reduce product waste, and improve your margins:

1. Audit your process: If you’re already in production, it’s time to assess and audit your current process to identify where leaks are most likely to occur. Diving deeper into your processes will help you determine whether filling, capping, hardware, or temperature management are the source of your recurring failures and which area of production you should focus on improving first.
   
2. Evaluate your hardware: No matter what you do with your filling processes, it could be your hardware that’s responsible for disposable vapes leaking. Work closely with your hardware suppliers to ensure your cartridges and disposables are compatible with your oil and machinery. Don’t be afraid to request test data or validation reports.
   
3. Upgrade your equipment: If you’re still relying on manual or semi-automatic equipment, now is the time to invest in a fully automated solution like Vape-Jet. Operations find a higher throughput and can produce more SKUs (for more profits!) when selecting equipment that offers consistency, efficiency, and reliability.
   
4. Empower your operators: Again, training is crucial! Make sure your team understands how to calibrate, maintain, and troubleshoot your equipment. A well-trained operator is one of your best defenses against product loss.

Take Control of Leak Prevention with Vape-Jet’s Precision Technology

All in all, there’s no better solution than Vape-Jet to control your operation’s leak prevention. Vape-Jet offers operators precision technology to address disposable vape cartridge leaking production before it happens. Empower your operations with automated solutions and integrate Vape-Jet into your operations before it’s too late. 

From Vape-Jet, our automatic vape filling machine, to our Jet-Fueler, semi-automatic machine, and Dab Dispenser, our fleet is designed to optimize operations regardless of your end product. Start using Vape-Jet’s Automatic Filling Machines today. 

👉 Contact our crew to learn more, or check out our FAQs for answers now. 

There are very few operational tasks that require downtime for cleaning. But as you know, there’s nothing ordinary about the cannabis industry. When it comes to filling some of the most popular consumption methods (510 carts and all-in-one devices), cleaning couldn’t be more crucial for the process—leading operators to deal with the unfortunate side effect of necessary downtime. 

In a world where vape cartridge filling machine cleaning couldn’t be more critical, it’s even more important to understand what systems or equipment can help you be more efficient. So, if you’re here to increase your facility’s throughput, improve overall efficiency, or simply overtake the competition, you’re in the right place. 

In this comprehensive guide, we’ll cover everything first-time and seasoned veteran operators need to know about vape cartridge cleaning systems. Keep reading as we cover the most significant drawbacks or challenges of manual cleaning, how automated cleaning for cannabis oil filling works, ways to implement it into your operations, and beyond. 

The Challenges of Manual Cleaning in Vape Cartridge Filling

To best understand the solutions for vape cartridge filling machine cleaning, you need to become more familiar with the challenges associated with manual cleaning if you aren’t already. Before getting into how clean-in-place automatic vape cartridge machines work, let’s first cover the top challenges related to cleaning equipment yourself. 

Inconsistent Cleaning Results

Consistency with automated vape-filling machines is crucial for operators seeking to build customer loyalty and retention. Just one negative experience with your brand can cause customers never to return to purchase again. Offering a consistent, quality 510 cart or all-in-one device is of utmost importance to ensure long-term success, and automated cleaning for cannabis oil filling can help. 

When manually cleaning, it’s common to experience inconsistent or varying results depending on the employee operating the machines, the oil you’re filling, and other factors. This inconsistency can leave behind residual oils or cleaning agents that affect the quality and taste of subsequent fills, potentially compromising product consistency and brand reputation.

Streamlining and automating the process guarantees the same results each time, resulting in a higher-quality product and more efficient methods. 

Downtime & Production Delays

Viscosity changes in concentrates aren’t the only challenge causing bottlenecks for vape cartridge filling. The time it takes to manually clean the equipment between batches also adds to delays in the process. Automated vape cartridge cleaning systems can take as little time as 10 minutes to complete the process. In comparison, manual processes could take double or triple the time.

Breaking down filling equipment for manual cleaning requires careful disassembling of multiple components, thorough cleaning of each part, and precise reassembly to ensure proper operation. This process not only extends production downtime but also increases the risk of equipment damage or improper reassembly, which can lead to malfunctions and further delays. 

Simply put a task that should take minutes with clean-in-place automatic vape cartridge machines can stretch into hours when factoring in the complete breakdown, cleaning, and setup cycle required for manual processes.

Labor Costs & Human Error

Every minute spent cleaning a vape filling machine is money lost when you could be using automated cleaning systems. Manually cleaning systems require dedicated staff and training time to be completed successfully. This increases operational costs and overtime while opening up the possibilities for human error. 

Depending on your employees’ skill, time, or individual efforts, they can miss hard-to-reach areas, use incorrect cleaning solutions, or fail to follow proper procedures consistently. These mistakes can lead to cross-contamination between batches, equipment damage, or product quality issues—all of which result in additional expenses through wasted product, repairs, and potential recalls.

Compliance Risks

In the cannabis industry, everything operators do, from seed to sale, is highly regulated. That means maintaining detailed cleaning lots and demonstrating consistent sanitation procedures is essential for passing inspections and maintaining licenses. 

In general, it’s difficult to standardize and document cleaning protocols with manual cleaning processes, which can potentially put operations at risk during audits. Advanced equipment with automated vape cartridge cleaning systems will often be equipped with the technology to output reports and logs of operation, including when the machines were cleaned. 

Manufacturers may struggle to prove their adherence to state-mandated cleaning and safety requirements without automated systems, which could further cost operations in downtime due to violations, fines, or fees. 

What Are Automated Cleaning Systems?

Whether you’re seeking a fully automated or semi-automated machine, ensuring either piece of equipment has automated cleaning for cannabis oil filling is key for overall efficiency and success. Automated cleaning systems are just what they sound like. They’re pre-programmed processes that work to clean the internal parts of a vape cartridge filling machine. 

They’re designed to reach all the nooks and crannies of the machine and clear out various types of viscosities that are associated with cannabis concentrates, with as little human input as possible. For instance, the Jet Fueler clean-in-place procedure and Vape-Jet clean-in-place procedures empower operators to simply add alcohol, and with a few clicks, the machine is operational again in less than ten minutes. 

Advantages of Automated Cleaning for Vape Cartridge Filling

Now that you know the challenges associated with manual cleaning and how automated vape cartridge cleaning systems work, let’s review all the advantages your operation can benefit from when making the switch. 

• Increased Efficiency & Reduced Downtime

As we mentioned earlier, when implementing clean-in-place systems, your facility can avoid the process it takes to disassemble equipment and manually scrub its inner parts. This significantly reduces the amount of downtime associated with the process to as little as 10 minutes with the most advanced equipment. 

By eliminating bottlenecks, facilities can maximize throughput, allowing for more batches per shift while reducing labor costs associated with manual cleaning procedures.

• Improved Product Quality & Consistency

Ensuring your systems are precise, with repeatable results, is crucial in producing a consistent, quality product. Automated cleaning systems help deliver these advantages by thoroughly cleaning all equipment surfaces and components in every batch run. 

By eliminating variations in manual cleaning techniques, these systems also prevent cross-contamination between batches, further helping to maintain consistent product quality. The standardized cleaning process removes all residual oils and cleaning agents, preserving the intended flavor profile and ensuring every cartridge meets the brand’s standards. 

Versatility in semi-automatic filling machines or automatic filling machines can also lend to facilities expanding their number of SKUs with the ability to switch between concentrate or product types seamlessly. 

• Compliance & Safety in Cannabis Vape Production

In cannabis, it’s not just about putting out a product that customers will return to buy. It’s about putting out a product that’ll pass testing and staying in compliance with procedures. Clean-in-place systems often provide detailed documentation of each bath run, including cleaning cycle information such as duration, temperature, and solutions used. 

This not only provides peace of mind during inspections or audits, but more importantly, automated cleaning systems can also increase your facility’s safety. Clean-in-place automatic vape cartridge machines reduce worker exposure to cleaning chemicals and eliminate the risk of improper equipment reassembly, creating a safer production environment while ensuring consistent adherence to safety protocols.

Implementing an Automated Cleaning System in Your Vape Production With Vape-Jet

Implementing an automated cleaning system into your vape production doesn’t have to be a heavy lift. While the initial investment for clean-in-place automatic vape cartridge machines like Vape-Jet may seem significant, the machine’s advantages help reduce labor costs immediately (up to 90%), and operators often see an ROI in just 65 days. 

Vape-Jet is widely considered the best THC vape cartridge filling machine cleaning-wise, operational-wise, and support-wise. The machine allows operators to seamlessly fill 5,000 and 10,000 vape cartridges and all-in-one devices per shift, with the lowest labor inputs and operating temperatures of any machine on the market—and one of the best vape cartridge cleaning systems available today. 

Gain the consistency with automated vape-filling machines you need to succeed with Vape-Jet. 

Vape-Jet Cleaning Procedure

Of course, not all vape cartridge cleaning systems can be treated equally. The Vape-Jet’s Clean-in-Place procedure is highly regarded as one of the most advanced systems on the market today, making the cleaning process simple and quick. The internal cleaning wizard requires just 200 ml of alcohol and goes to work cleaning and drying the machine, ready for a new batch with just a few clicks. 

The entire process, from start to finish, takes less than 10 minutes and is nearly entirely automated. Ready to transform the way your operation works (and cleans)? Put the Vape-Jet 4.0 automated clean-in-place system to work for you. Browse our FAQs for any other questions you may have before getting started, or contact our team to learn how to empower your efficiency now. 

In the world of extracts, it’s no longer simply distillate; extractors must fill in their 510 carts or all-in-one devices. Today, extracts range from liquid diamonds to live rosin, live resin to sauce, and beyond. Because each of these extracts has a varying viscosity, adapting to these diverse extracts can quickly become a bottleneck for operations. 

For extractors, streamlining the filling process is key to keeping up with production and eventually scaling exponentially. Hence, semi-automatic filling machines are popular for reducing human error and improving efficiency. 

If you’re an extract company seeking to scale and wondering if semi-automatic can work for different types of concentrates, this is the guide for you. Here, we’ll cover all the basics of improving workflow with varying types of extract and review the best semi-automatic machine for concentrates to consider. 

Challenges of Filling Different Concentrate Types

Even without experience or expertise, you can look at different types of concentrates and understand that challenges may arise from filling containers with sticky extracts. To make matters even more complicated, every batch of concentrate can vary in consistency, from strain to strain and phenotype to phenotype. 

However, understanding these challenges helps you optimize production processes and find the best cart-filling machines for various concentrates. To help you do either, here are the top challenges facing extractors today in regard to filling 510 carts and all-in-one devices: 

• Temperature-driven viscosity control: Concentrates like live resins and “sauces” undergo significant viscosity changes with temperature fluctuations. This requires maintaining optimal temperature throughout the filling process to prevent waste and ensure accurate dispensing. Another challenge is to balance the temperature so as not to affect the end product’s quality, as too warm of a temperature can degrade valuable terpenes. 
• Terpene loss prevention: Speaking of terpenes, the compounds that contribute to flavor and effects are highly volatile and can quickly evaporate during filling. This becomes even more of a challenge with terpene-rich extracts like live rosin and resins or diamonds in the sauce. The key is to carefully control the environmental conditions while filling and minimizing exposure time for ultimate preservation. 
• Managing cross-contamination: Moving from jar to filling machine and throughout the various filling steps can put your product at risk for cross-contamination. This is especially crucial when switching between products that promise consumers distinct terpene profiles or potency levels. On the same note, the sticky nature of extracts makes cleaning the equipment extraordinarily time-consuming and resource-intensive.
• Precise fills: When a material changes densities and textures throughout the process, achieving consistent fill weights becomes much more difficult. Accurately filling the appropriate weight is a significant challenge, affecting consumer perception, retention, and loyalty. 
• Maintaining homogeneity: During the filling process, products like sugar concentrates and sauce can separate, so they need to be stirred constantly or mixed in a certain way to keep the cannabinoids and terpenes spread evenly throughout the batch. This becomes particularly challenging during large production runs.

How Semi-Automatic Filling Machines Handle Different Concentrates

So, how exactly can semi-automatic filling machines handle different types of concentrates for a quality end product? First, the best cart-filling machines will offer precise temperature controls. The temperature control system maintains optimal warmth throughout the filling process, ensuring thicker concentrates remain fluid enough to flow smoothly while preventing overheating that could degrade more delicate terpenes. 

Many semi-automatic filling machines for sale also offer the ability to fine-tune adjustable pressure systems based on the specific properties of each concentrate, whether it’s a thick rosin or a more fluid distillate. Lastly, unique nozzle designs should keep them from clogging and ensure accurate dispensing, even with thicker than usual extracts. This way, the volumetric measurements can be kept accurate down to the milliliter.

Comparing Semi-Automatic Filling to Other Methods

Next up in our ultimate guide to finding the best cart-filling machine for your operation is comparing semi-automatic versions to the other two popular categories: manual filling and fully automated systems. 

Manual Filling

For many start-up or emerging extract brands, using manual or hand-filling carts and all-in-one devices is a common practice. Unfortunately, operations usually quickly find out why other facilities invest in semi-automatic or fully automatic systems. Manual filling is highly labor-intensive and increases the risk associated with human error. 

These systems typically consist of basic heated reservoirs and hand-operated syringes or plungers that allow operators to fill cartridges one at a time. While they require minimal initial investment and can be suitable for small batches, they have significant limitations. 

The reliance on operator consistency can lead to volume variations between cartridges, which is notably time-consuming. Manual systems also require constant attention to temperature control to maintain proper viscosity, and operators must regularly monitor and adjust heating parameters. 

Fully Automated Systems

Not surprisingly, fully automatic filling machines are the pinnacle of extract operations. They offer complete automation from cartridge loading to filling and capping. These sophisticated systems, like the Vape-Jet, offer AI-powered robotic handling mechanisms, and features that allow operators to skip the loading jig for ultimate efficiency. 

Like semi-automatic filling machines, fully automatic machines come with advanced temperature control systems that maintain precise heating zones, also ensuring consistent viscosity and flow rates across different concentrate formulations. 

The best fully automated machines will also have quality control systems built in. This way, weights can be checked automatically, and units that don’t meet specifications can be addressed. While these systems require substantial initial investment, they deliver unmatched efficiency and consistency for large-scale operations. 

The best perk? Fully automated systems like Vape-Jet provide an interface that allows you to program and store multiple product SKUs, allowing for quick changeovers between different concentrate types while maintaining strict quality control standards throughout extended production runs.

Semi-Automatic Machines

Semi-automatic filling systems strike an optimal balance between efficiency and control, making them increasingly popular in mid-sized cannabis processing operations. These systems typically feature programmable controls for temperature and volume, multiple fill heads that can operate simultaneously, and automated dispensing mechanisms that ensure consistent dosing. 

Operators load empty cartridges into designated stations and initiate the filling sequence, but the actual dispensing process is automated and precise. This hybrid approach significantly reduces human error while maintaining enough operator oversight to quickly adjust parameters when switching between different concentrate formulations. 

These systems usually have precision heating controls and automatic nozzle cleaning cycles that keep the viscosity at the right level throughout the production run. This means that they can produce more at a faster rate than fully automatic systems while also needing less capital investment.

Best Semi-Automatic Filling Machine for Your Needs

The best semi-automatic filling machine for sale today is none other than Vape-Jet’s Jet Fueler. The Jet Fueler is considered one of the best cart-filling machines, even when working with different types of concentrates. Three independently programmable heat zones equip the Jet Fueler to accommodate various extracts. 

More importantly, its proportional-integral-derivative (PID) algorithms eliminate any temperature variation and preserve the overall quality of your products. Whether filing distillate, rosin, CO2, or other extracts, the Jet Fueler’s low temperatures and nitrogen-modified atmosphere processing reduce oxidations, helping to dispense even highly viscous oils with a nitrogen-pressurized fluid-handling system.

Even better for operators, Vape-Jet prides itself on manufacturing the most innovative yet intuitive equipment that can operate seamlessly at any skill level. 

Explore Vape-Jet Semi-Automatic Filling Machines Today 

Now that you know more about the challenges of adapting to different types of concentrates and the best semi-automatic filling machine for the job…what are you waiting for? Prepare your business for take-off with the power of Vape-Jet today! 

Vape-Jet is the leading manufacturer of AI-powered, fully automatic, and semi-automatic filling machines for 510 carts and all-in-one devices. Empower your brand with Vape-Jet’s first-class team for manufacturing innovation and ongoing support.

Explore the Vape-Jet fleet of machines, including semi-automatic filling machines, now, and follow us on Instagram to keep up with all the latest launches and news. 

As the cannabis industry continues to evolve, not only do customer expectations increase, but so does the competition. In today’s legal market, there’s a growing number of extract companies with 510-carts and all-in-one vape products competing for the same audience. That means quality control is crucial to the utmost success. 

So, what are the leading brands turning to, to ensure product consistency from batch to batch? You’ll find many brands seek automated vape filling machines. If your operation is still filling carts or devices by hand or are just launching onto the market, this is the guide for you. Here, we’ll dive deep into why vape cartridge-filling machines are the future of the extract industry. 

Why Precision and Consistency Are Necessary in Vape Filling

To start, let’s first consider the two inputs of vape carts or devices. First, you have either a 510 cart or all-in-one-device that needs to be filled. Second, you have the ooey, gooey, extract that needs to be filled with. From this description alone, you can see how precision and consistency with hand-filling can go awry. Especially considering the space in which to fill the 510 cart or all-in-one device is usually just millimeters in size. 

Hence the importance of automated vape filling systems having the utmost precision for consistency, quality, and even regulatory compliance. In cartridge filling, even minor variations can significantly impact the user experience and product performance. Making it ideal to reduce the amount of variations, through automation versus manual processes. 

Challenges of Manual Processes

When human errors are a possibility in the processes, operations can quickly lose the ability to maintain consistency and therefore quality. To further understand the importance or enhance your success in automated vape-filling machines, we’ll cover the top challenges of manual processes you can overcome with these devices. 

Inconsistent Fill Volumes

First and foremost, for compliance and customer loyalty, consistent fill volumes are key. Unfortunately, manual cartridge filling typically relies solely on operator judgment and technique, which can lead to variations in volumes even among experienced staff. 

These inconsistencies result in quality control issues, with some cartridges being overfilled and others containing less than the intended amount, ultimately affecting product reliability and customer satisfaction.

Reduced Production Capacity

Another disadvantage of manually filling cartridges and all-in-one devices is the inherent slowness of the process. The hand-filling process can create significant bottlenecks in production, and overall reduce the capacity output. 

Even more, it can only be expected for workers to maintain optimal accuracy for limited periods before fatigue naturally starts to set in. This can limit daily output or increase inconsistencies, which makes scaling operations that much more difficult, especially when meeting sudden growth in demand. 

Contamination Risks

Manual processes require frequent handling of both equipment and cartridges by operators, increasing the potential for contamination. This constant interaction can compromise product purity and potentially affect the quality of the final product, creating additional quality control challenges.

Documentation Difficulties

Another difficulty that arises from manually filling vape cartridges and devices comes from documentation. When this requires human operators to not only fill but maintain accurate and detailed production records, your chances of getting both, are significantly reduced. 

Automatic vape machines allow operators to track batch histories, identify the source of problems, and demonstrate compliance with regulatory requirements, when need be. 

Worker Well-Being 

Hand-filling exposes workers to repetitive motion strain and potential contact with liquids. These ergonomic and safety challenges not only affect worker well-being but can also lead to increased workplace injuries and associated downtime.

How Automation Ensures Consistency and Quality

Now that you know more about the challenges of manual vape filling processes, let’s cover all the main ways that automation helps to ensure consistency and quality. 

Precision vape cartridge filling machines calibrate the exact amount of extract dispensed into each cartridge, typically measured in microliters, to maintain consistent dosing across batches. This precision prevents issues like overfilling, which can lead to leakage and waste, or underfilling, which affects product efficacy and customer satisfaction. 

Automated systems also help maintain clean filling conditions through controlled environments and standardized processes, helping to boost efficiency, too. The speed and accuracy of modern filling equipment enable manufacturers to achieve higher throughput while maintaining strict quality control – automated systems can fill hundreds or thousands of cartridges per hour with minimal deviation between units. 

Additionally, detailed monitoring and data logging capabilities allow manufacturers to document their processes, track key metrics, and demonstrate compliance with manufacturing standards. This combination of precision dispensing, process control, and documentation helps ensure that each cartridge meets specifications and that products remain consistent from batch to batch.

Key Benefits of Automated Vape-Filling Machines

So, what are some tangible benefits you can expect to see when switching over from hand-filling to automatic vape machine filling? Let’s cover all of the advantages of automated vape-filling machines, next. 

Enhanced Product Consistency

To reiterate, maintaining consistent product quality across all batches is essential for fostering brand trust and customer loyalty. Customers will continue to return to your brand and product when they can rely on getting the same high-quality experience with every purchase. Automated vape filling machine’s ability to precisely fill, and provide quality control, directly translates to improved customer satisfaction and retention.

Scalability and Market Responsiveness

Many facilities face the challenge of higher demand, without the capabilities to fulfill with supply. Automatic vape machines help overcome this challenge, with the ability to fill between 5,000 and 10,000 cartridges per shift. This allows operations to quickly respond to market demand fluctuations, and improve their scalability. 

Therefore, awarding them the ability to take on larger contracts, expand their market presence, and grow their business without as many growing pains as associated with manual operations. 

Brand Reputation and Premium Positioning

When you invest in advanced manufacturing technology, you can communicate a higher commitment to quality than other competitor brands. Automatic vape machines give companies the confidence to claim superior product consistency and quality in marketing campaigns, and can also justify premium pricing. Overall, this strengthens their market position against competitors using less sophisticated methods.

Regulatory Compliance and Risk Reduction

Automated systems’ detailed data tracking and reporting capabilities help businesses maintain compliance with evolving industry regulations. This comprehensive documentation not only satisfies regulatory requirements but also provides protection against potential liability issues and helps maintain necessary certifications and licenses.

Long-term Cost Efficiency

While the initial investment in automated equipment is significant, the reduction in labor costs, product waste, and quality control issues provides substantial long-term savings. Improved operational efficiency and reduced error rates contribute to a stronger bottom line and better overall business health.

Market Expansion Opportunities

The ability to consistently produce high-quality products at scale opens doors to new market opportunities, including potential wholesale partnerships and white-label manufacturing contracts. Automated systems’ adaptability to different product types also allows businesses to diversify their product lines with minimal additional investment.

Take the First Step Toward Precision and Quality

Now that you understand why precision and consistency are crucial for extractors to scale, it’s time to take the first step toward improving your operation’s quality control. That is – exploring the availability of automated vape filling machines and deciding which is best to boost your business.

Vape-Jet Automatic Filling Machines

There’s no question about who the leading manufacturer and innovator of automated vape filling machines is. Vape-Jet is one of the most popular and fastest-growing automatic vape machines that extract companies’ trust coast-to-coast. From Michigan and Massachusetts to Washington and California, the fleet of automated machines helps brands scale with unmatched accuracy and efficiency for the ultimate quality control. 

Before you go, take a look at their complete collection of automated vape-filling machines and other equipment designed to maximize the success of operations. 

• Vape-Jet: The premier automatic vape cartridge filling machine can fill between 5,000 and 10,000 cartridges and all-in-one devices per shift with the lowest labor inputs and lowest operating temperatures of any machine on the market. It allows operators to skip the loading jig, thanks to its vision alignment system, better preserves the product with its built-in environmental controls, and is easily adaptable to different product types to eliminate downtime and support scaling with various SKUs. 
• Jet Fueler: The Jet Fueler is Vape-Jet’s semi-automatic vape cartridge filling machine that offers similar efficiency but requires slightly more human assistance to operate. It too can fill between 5000 and 9000 vape cartridges per shift with temperature control for quality purposes and clean-in-place features to reduce downtime. 
• Dab Dispenser: Say goodbye to watching your team hand-gram concentrates, and hello to a whole new world of quality control and efficiency with Vape-Jet’s Dab Dispenser. This semi-automatic jar-filling machine simultaneously fills and weight checks up to 500 1 g jars an hour. It features a software-integrated scale, precision dispensing, and quick reservoir changeovers to streamline packaging workflow and delivers ±1% fill accuracy with minimal waste and maximum quality control.

Learn how the fleet stacks up against the competition here, or browse the frequently asked questions from operators like you. Ready to equip your operation with Vape-Jet? Get in touch with our team to learn how Vape-Jet can benefit your business, now. 

What helps make the most eclectic and versatile cannabis extract brand on the market today? Versatility with your cannabis concentrate dispenser. In today’s world of extracts, consumers are increasingly seeking vape products that provide a quality experience without spitting from the mouthpiece or hard pulls. 

However, concentrates like live resin or rosin differ in consistency and filling ability compared to distillate, complicating operations for vape brands looking to meet consumer demand.  

So, how can your brand keep up? It all comes down to the type of THC concentrate dispenser your facility is equipped with. Here, we’ll dive deep into cannabis oil dispensers for all concentrate types to help you find the one that’s right for you—and to learn why leading brands choose Vape-Jet.  

Keep reading to learn more about cannabis concentrate dispensers that help scale SKUs seamlessly. 

How Dispensers Handle Various Concentrate Types

There are three major types of cannabis concentrates for filling vape cartridges or all-in-one devices that vary greatly. Let’s cover their unique characteristics and how they affect cannabis concentrate dispensers. 

Distillates

Distillate, while one of the more “oil-like” consistencies, is still a thick, syrupy texture that can require dispensers equipped for specialty handling for the utmost success. What’s important to understand about distillate is that its process strips away many minor cannabinoids and terpenes with the heat and pressure involved. 

That means it won’t necessarily require as many enhanced dispenser features to protect the natural integrity of the extract. However, to remain versatile as a cannabis brand, it’s always recommended to invest in equipment that allows you to scale to various extract types. 

Live Resin

Live resin is a cannabis concentrate that’s richer in terpenes and cannabinoids, again, due to its unique process. The “live” terminology refers to the fact that the flower material was freshly frozen upon harvesting. This method preserves the plant’s natural profiles at their peak for the highest flavor and most well-rounded consumer experience. 

To handle live resin, dispensers will benefit from temperature regulation to handle its thick consistency while preserving its strain-specific compounds. Wide-nozzle openings help accommodate its thicker texture, ensuring an even flow without clogging. While airtight seals will help maintain freshness by locking in volatile terpenes that give live resin its signature aroma and potency.

Rosin

Rosin or live rosin is the most precious of cannabis concentrates, as it’s made with solventless extraction methods. With the care put into preserving the strain’s natural profile (without the use of harmful solvents like butane), the same care should be put into preserving the concentrate while dispensing. 

The extract also just so happens to be the thickest of all, although various methods can help alter the consistency. To assist here, high-pressure dispensing mechanisms help push rosin through the applicator without clogging. On a similar note, anti-stick coatings on internal components or automatic cleaning in place can help reduce buildup, making the messy process that much easier for more efficient operations.

Other Concentrates 

In today’s cannabis industry, concentrates are consistently evolving. From distillates to rosin to liquid diamonds and sugar sauce, it’s wise to expect extracts to continue to evolve, requiring adaptation from the piece of equipment you invest in. 

What Makes Cannabis Concentrate Dispensers Versatile

Now that you know how dispensers handle various concentrate types, what makes each dispenser so versatile? Cannabis concentrate dispensers should accommodate a wide range of extract types, from thick waxes and shatters to runnier oils and sauces. This versatility comes from several key features that enable seamless handling of different consistencies while ensuring precision, preservation, and ease of use.

For comparison purposes, here are the top components of cannabis oil dispensers that allow them to handle different types of concentrates easily. 

1. Adjustable dosing: Cannabis oil dispensers that allow for various configurations to deliver precise amounts of concentrate regardless of its viscosity, are key. This prevents overuse, extends product life, and ensures a consistent experience. 
2. Materials: Dispensers crafted from glass, medical-grade plastics, or specialized metals can store concentrates without degrading terpenes or cannabinoids, preserving flavor and potency.
3. Temperature regulation: Equipment with built-in temperature regulation or pre-set zones improves adaptability by preventing thick concentrates from hardening, ensuring smooth dispensing even in colder environments.
4. Anti-clog features: Features that prevent clogging, such as specialized nozzles and airtight seals, reduce product buildup, and keep the dispenser functioning properly over time.
5. Interchangeability: Dispenser designs that include interchangeable components, such as machine vision alignment systems to skip loading jigs or customizable applicator tips, allow brands to tailor the device to specific product types or consumer preferences. 

Considerations When Choosing Cannabis Concentrate Dispensers

When selecting cannabis concentrate dispensers, extract brands must balance functionality, efficiency, and product preservation for the best ROI and bottom line. To do so, here are the key considerations to factor into your decision when selecting the right cannabis oil dispenser for your operation: 

• Versatility: Ensure the equipment is manufactured to work with various concentrate viscosities with features like configuration profiles for automation, individual heat zones, etc.
• Dosing and fill accuracy: Provides precise and consistent dosing and fill volume with features such as pharmaceutical-grade pumps and beyond.  
• Ease of use: To keep your operation running seamlessly, an intuitive design that’s easily adaptable for all learning types and employees is key. 

All in all, your facility’s THC concentrate dispenser will affect the end product. Choosing the right dispenser ensures an optimal consumer experience while protecting product integrity and supporting brand differentiation in a competitive market.

Getting Adaptable Equipment For Your Operation

To end as we began, one of the top ways to expand your extract brand is to offer a variety of SKUs, from a versatile cannabis concentrate dispenser. That’s why Vape-Jet has meticulously designed our fleet of THC concentrate dispensers to handle everything from distillate to rosin, and all the extracts in between (we see you, sugar sauce!). 

Learn more about the Vape-Jet for vape devices, our Dab Dispenser for jars, or our entire collection of semi- and fully- automatic filling machines now. Need help deciding what’s right for you? Get in touch with our industry-leading team to help you equip your facility for ultimate efficiency, quality, and success. 

The cannabis plant is one of the most complex in the world. Not only does the plant compound content vary from strain to strain, but it can also vary from cultivator to cultivator and environment to environment.  

Complicating things even further is the fact that these complexities and how oil is extracted can affect cannabis oil’s viscosity. If viscosity varies from strain to strain and batch to batch, this poses a significant challenge for those filling vape carts and all-in-one vape devices. 

To help you navigate the most common and complex challenges in cannabis vape production, we answer the question, “How to handle viscosity changes?” in our ultimate guide. Keep reading to learn more about viscosity management, techniques, and equipment to help. 

Why Viscosity Management Is Critical

Put simply, viscosity management is critical when producing cannabis vapes because it directly impacts both product quality and safety. More scientifically, the proper viscosity ensures even heating and vaporization of the oil, preventing inadequate delivery and overheating. Too thick of oil can lead to clogging and poor wicking. Too thin of a mixture may leak or vaporize too quickly, potentially causing sputtering and leaking. 

In the competitive cannabis market, one bad vape experience (one that pulls too hard or leaks) can immediately negatively affect customer loyalty and retention. So, understanding viscosity and closely monitoring and managing it is crucial to being considered a “top-shelf” brand. 

Viscosity’s Impact On Vaporization Technology

There are no ifs, ands, or buts about it; the viscosity profile of cannabis oil also directly influences how vaporization hardware performs. Optimal viscosity ensures proper wicking through cotton, ceramic, or mesh materials to the heating element in all-in-one devices and battery cartridge systems. 

When viscosity is too high, it strains the battery by requiring more power to heat the thicker oil, reducing battery life and potentially leading to burnout. Conversely, too thin oils can flood heating chambers, causing uneven heating and potential device failure. 

Modern vaporizer batteries typically operate between 2.5 and 4.8V, meaning the oil’s viscosity must be calibrated to perform consistently across this voltage range. With the popularity of temperature-controlled devices, precise viscosity helps maintain accurate temperature regulation and prevents degradation of cannabinoids and hardware components. 

This offers consumers a more accurate representation of the plant’s complex profiles and a higher-quality buzz. Overall, managing viscosity is vital for not only the consumer experience but also for maintaining the integrity of device technology. 

Problems With Viscosity In Production

Understanding the most common problems with viscosity in production will help you better understand the solutions and improve how your lab or facility works. So, if you’re lucky enough not to have experienced these already or are new to the subject, here are some significant issues with viscosity vape filling. 

1. Temperature Fluctuations: During production, ambient temperature changes can dramatically affect oil viscosity, leading to inconsistent fill volumes and weights. Oil temperature can expand or contract when it varies, causing over or underfilling of cartridges and devices.
2. Homogenization Issues: Inadequate viscosity can result in poor homogenization of cannabinoids, terpenes, and carriers. This leads to the degradation of the compounds and inconsistent potency throughout the batch.
3. Air Bubbles: When oil viscosity is too high during filling, it can trap air pockets within the cartridge. These bubbles can affect customer satisfaction, cause heating issues, and potentially damage the device’s atomizer.
4. Flow Rate Inconsistencies: Improper viscosity management disrupts automated filling systems’ flow rates, causing irregular dispensing patterns. This leads to production delays, waste, and inconsistent fill levels across batches.
5. Equipment Clogging: Overly thick oils can clog filling needles, pumps, and transfer lines. This requires frequent cleaning cycles, reduces production efficiency, and increases the risk of equipment damage.
6. Post-Fill Migration: Insufficient viscosity control can allow oil to seep into threading or other cartridge components after filling, creating cleanliness issues and potential device failures.

Techniques For Managing Viscosity Changes

Now that you understand the problems, the next thing to understand for “how to handle viscosity changes” are the techniques or solutions you can implement to help.  

Precision Temperature Control

Precision temperature control is crucial to maintaining the optimal viscosity throughout the production process. This includes not only vape filing but also critical points during the process. From bulk storage to filling, an ideal working viscosity is typically at 45-65°C (113-150°F). 

Consistent temperature control prevents the common issues of:

• Irregular flow rates
• Trapped air bubbles
• Inconsistent fills 

Advanced systems often offer extractors real-time viscosity monitoring coupled with temperature controllers to make micro-adjustments. This helps ensure the oil maintains proper flow characteristics from the first cartridge to the last of a production run.

Real-Time Monitoring And Testing

Real-time monitoring and testing during vape filling employ advanced viscometry sensors and inline testing equipment to measure oil viscosity continuously throughout production. These systems typically use rotational or vibrational viscometers integrated directly into the filling line, providing immediate feedback on viscosity changes. 

When deviations from target specifications are detected, automated systems can adjust temperature controls or alert operators before quality issues arise. Regular sampling and laboratory testing complement real-time monitoring, offering detailed analysis of viscosity stability, ensuring consistency across batches, and validating in-line measurements. 

This dual approach of continuous monitoring and periodic verification helps maintain precise viscosity control, which is essential for high-quality vape production.

Viscosity And Vaporization: Ensuring Device Compatibility

Again, it’s not just about getting the viscosity right for optimal filling; it’s about offering consumers a device compatible with the extract’s viscosity for optimal vaporization. 

Importance of Matching Formulations to Devices

Another crucial part of producing high-quality vape products is matching specific extract formulations to appropriate vaporizer devices for optimal performance. Each all-in-one vaporizer design has unique specifications for viscosity ranges, heating capabilities, and materials compatibility. Using a formulation that’s too thick or thin for a particular device can lead to poor and uneven heating, leakage, or device failure. 

For instance, cartridges designed for high-viscosity oils typically have larger intake holes and more robust heating elements than those meant for thinner formulations. You’ll also want to consider the unique compounds of the extract and controlled temperatures to prevent the degradation of specific cannabinoids and terpenes, which can affect the plant’s natural expression. 

Of course, one factor to consider if you’re deciding between vape carts and all-in-one devices is that you won’t be able to have as much control over matching formulations to device temperatures with vape carts. These products can be attached to any compatible battery and heated at any temperature selected by the user. 

How Filling Machines Address Compatibility

The end product of your vape cart or all-in-one device can only be as good as the oil and machine you fill it with. Instead of wasting quality oil by using subpar filling equipment that’s unable to handle the most challenging vape viscosity tests, consider upgrading to the most elite fleet available on the market today. 

VapeJet is the leading manufacturer of state-of-the-art vape and dab jar-filling machines designed to reduce costs and fill variability while preserving product quality. So, to finish our ultimate guide, let’s review their collection of AI-powered automatic vape cartridge-filling machines and more. 

Fully-Automatic Vape Cartridge Filling Machine

The VapeJet is the premier automatic vape cartridge-filling machine that can fill between 5,000 and 10,000 vape cartridges and all-in-one devices per shift with its advanced technology. It offers operators the lowest operating temperatures of any machine on the market and the lowest labor inputs, with features and controls like: 

• Machine vision alignment 
• Environmental controls 
• Pharmaceutical grade pump
• Automated clean-in-place 
• And more 

Semi-Automatic Vape Cartridge Filling Machine

The Jet Fueler, a semi-automatic vape-filling machine from the same manufacturer as the VapeJet, is less automatic yet still impactful for efficiency. It, too, can help facilities fill up to 9,000 vape cartridges or devices per shift, with more labor input than the fully automatic version. With advanced temperature controls, it can output the optimal viscosity vape fillers need. 

Semi-Automatic Dab Jar Filling Machine

The Dab Dispenser by VapeJet is the leading machine for dispensing dabs or jars of oil or concentrates. Say goodbye to hand gramming jars, with the advanced machine that can simultaneously fill and weight check up to 500 1g jars an hour. The Dab Dispenser also delivers ±1% fill accuracy with maximum quality control for various viscosities.

Elevate Your Cannabis Manufacturing With Viscosity Precision Today

All in all, cannabis oil is a precious liquid that should be treated as such. Hence, why so many extractors, vape cart, and all-in-one vape brands are now upgrading their equipment to align with the market’s preferences. As legal consumers grow and mature, so do their tastes, desired experiences, and the demand for high-quality products. 

To keep your brand ahead of the game, explore upgrading your equipment with VapeJet to protect viscosity, improve efficiency, and increase your bottom lines. Begin exploring our fleet of automatic vape cartridge filling machines and more now. 

Have questions? Review our FAQ’s or get in touch! Before you go, follow VapeJet on Instagram to stay in touch with all the latest vape industry news, equipment updates, and upgrades. 

In the cannabis industry, there’s nothing like in-person events. The crowd is not only highly motivated but spirited in a way that’s unlike other professionals. At events like MJBizCon, it’s a time for cannabis brands across the US to come together and grow together – pun most certainly intended. 

Of course, in a highly competitive market with companies needing to squeeze everything they can from their budgets – it’s best to enter the event locked, loaded, and fully prepared. So, if this is your first time attending MJBizCon or you’d like a do-over from your last…this is the guide for you. 

Keep reading to learn more about the MJBizCon and get insider tips and tricks from Vape-Jet brands on how to master the event for success.  

What is MJBizCon? 

Put simply, MJBizCon is like the Superbowl of cannabis events. Annually, it draws over 30,000 cannabis professionals from around the world, transforming Las Vegas into a hub of green innovation for a few days. For 2024, the event will be held December 3-6 at none other than the Las Vegas Convention Center. 

Attendees can expect a packed schedule featuring hundreds of exhibitors showcasing cutting-edge products and services across all sectors of the industry. The event offers a diverse lineup of keynote speakers, panel discussions, and workshops covering topics from cultivation techniques to regulatory updates and emerging market trends. 

This year, the conference’s theme is “Fuel Your Fire”, and is set to ignite the industry with unparalleled networking opportunities and education. Whether you’re a seasoned cannabis entrepreneur or just entering the field, MJBizCon offers invaluable insights and connections to help navigate the rapidly evolving cannabis landscape.

The Best Practices For Attending MJBizCon

With the comparison to the “Superbowl” in mind, you wouldn’t roll up to this year’s Superdome unprepared, would you? The same should go for MJBizCon. So, here are 4 best practices to help you “win” at the industry’s biggest event. 

Make a Plan

“The event can be overwhelming with so many booths and endless opportunities, so it’s important to know which companies you want to connect with beforehand,” explains MJBizCon veteran Triahna Johnston of 3WINCorp, who’s attended the event for seven years. 

MJBiz helps make navigating and planning a roadmap for exhibitor stops simple by organizing the vendors in industry classifications. Meaning, the following groups all have their own respective areas in the hall: 

• Cultivators
• Processing packaging and lab services 
• Business services
• Retail and dispensary

Jesce Horton, the owner of The LOWD, community activist, cultivator with STAYME7O, and 9-year MJBiz attendee, agrees and shares one piece of advice for new attendees: “Make a schedule and prioritize based on your goals.” 

On the same note, be sure to add Wednesday’s keynote session, “Empowerment + Innovation: Reshaping the Cannabis Industry While Championing Diversity and Inclusion,” to your “must-see” schedule, where Horton is featured as a speaker alongside Carmelo Anthony and others. 

Be Prepared 

It’s not just classes and booths you want to visit that you should plan and prepare. It’s what you’ll need on hand to make the day much smoother, too. Johnston shares that she never leaves home without two essentials: her portable charger and business cards. 

“You’ll meet so many people, and handing out physical cards helps you stand out and make a lasting impression. The phone charger is essential because between using your phone for emails, appointments, and photos, your battery will drain quickly—so you’ll want to stay powered up throughout the day,” Johnston explains. 

Network Everywhere 

Johnston goes on to explain the importance of networking, not just with your planned meets, but with nearly any and every attendee you come in contact with. “Don’t forget that a lot of important business happens off the show floor, whether it’s at company events or industry parties. Build relationships and network—you’ll be surprised by how many valuable connections you can make,” she continues. 

To do so, be conscious of the exhibitor hall hours, and maximize the time you can spend on the floor to increase the number of potential partners or customers you meet. Or as Horton would say, “It is what you make it.” So, make the most of the time as you can. 

Pace Yourself 

If there’s one thing Johnston has learned from nearly a decade of attending MJBizCon, it’s the fact that it’s “a marathon, not a sprint.” She goes on to share an extra piece of advice for those attending the event for the first time. 

“Keep your evenings open for networking at after-parties or industry events, as that’s often where the real business happens. Staying hydrated and taking breaks are key to surviving the long days,” says the seasoned event attendee. 

Connect With Vape-Jet At MJBizCon

Now that you have all the insider tips and tricks you need to make the most of MJBizCon, we’ve got one final tip: make the time to meet with the industry’s leading automatic vape and dab dispenser manufacturer. Luckily, you’re in the right place! 

Get in touch to schedule a meeting with the Vape-Jet team, or find us in the exhibitor hall at booth 2438. There, you can get an up-close-and-personal demo of our equipment fleet, boosting productivity (and sales) in facilities across the US. 

Not attending MJBizCon? You can check out Vape-Jet anytime by visiting our website or sending a message to schedule a demo.